STAGE 1 - Product Concept Design
- Turn-key product development
- Realizing your product concept from conceptual stage
- Handled by talented and innovative in-house engineering/design teams
- Materialize your concept first into breadboard models or prototype designs
- Analytical and cost evaluation for production feasibility
STAGE 2 - Product Engineering Design
- Customer-focused OEM engineering development
- Assist customers with technical insights by providing opinion, advice and continuous feedback
- Design products for cost-effective volume manufacturing
- Develop detailed product design specification with latest design tools
- Generate engineering design CAD/CAM models and drawings
- In-house model making to create work-like models
- Advanced rapid-prototyping (High-speed SLS technology)
- Model testing and validation
STAGE 3 - Tooling and Engineering Pilot
- In-house tools fabrication for seamless assembly
- State-of-the-art computerized mold making technology integrated with CAD/CAM systems
- Comprehensive tools debugging support by modern test equipment
- Product safety and reliability testing (e.g. drop test)
- Product validation and sampling to optimize product quality
STAGE 4 - Production Planning and Setup
- Tight production planning and control to maximize production efficiency
- Centralized MRP/MRPII information system to keep track of material resources
- Real-time sharing of information relating to customer orders, material resources, production and shipment schedule
- Contemporary production techniques used include JIT, demand-flow technology, and statistical process control, etc.
- Manufacturing process and equipment setup optimized for quality, speed, cost effectiveness and zero-defect manufacturability
STAGE 5 - Mass Production and Quality Validation
- Piloting in production environment
- Final production testing
- High-volume manufacturing, quick turn-around and fast ramp-up production
- Flexible and scalable production capacity to meet customer’s volume demands
- Strict quality assurance and control at different stage of production
- In-coming material quality inspection (IQC) to ensure acceptable parts
- In-process quality control by closely monitoring every production processes
- Finished goods inspection to ensure products adhered to high quality standards
- Regular product auditing carried out to assure end products meet or exceed customer expectations
STAGE 6 - Logistics Service and Customer Service
- Provides vertically integrated manufacturing facilities that offer OEM customers world-class logistic support including product packaging and shipments
- Short ordering lead time and high shipment adherence
- Regular reporting on production and shipment status to customers
- Tight coordination with customers, suppliers, production, and warehouse
- Customer support and post-production service to respond to customers’ feedback and new purchase order requirements