STAGE 1 - Product Concept Design

  • Turn-key product development
  • Realizing your product concept from conceptual stage
  • Handled by talented and innovative in-house engineering/design teams
  • Materialize your concept first into breadboard models or prototype designs
  • Analytical and cost evaluation for production feasibility


STAGE 2 - Product Engineering Design

  • Customer-focused OEM engineering development
  • Assist customers with technical insights by providing opinion, advice and continuous feedback
  • Design products for cost-effective volume manufacturing
  • Develop detailed product design specification with latest design tools
  • Generate engineering design CAD/CAM models and drawings
  • In-house model making to create work-like models
  • Advanced rapid-prototyping (High-speed SLS technology)
  • Model testing and validation


STAGE 3 - Tooling and Engineering Pilot

  • In-house tools fabrication for seamless assembly
  • State-of-the-art computerized mold making technology integrated with CAD/CAM systems
  • Comprehensive tools debugging support by modern test equipment
  • Product safety and reliability testing (e.g. drop test)
  • Product validation and sampling to optimize product quality


STAGE 4 - Production Planning and Setup

  • Tight production planning and control to maximize production efficiency
  • Centralized MRP/MRPII information system to keep track of material resources
  • Real-time sharing of information relating to customer orders, material resources, production and shipment schedule
  • Contemporary production techniques used include JIT, demand-flow technology, and statistical process control, etc.
  • Manufacturing process and equipment setup optimized for quality, speed, cost effectiveness and zero-defect manufacturability


STAGE 5 - Mass Production and Quality Validation

  • Piloting in production environment
  • Final production testing
  • High-volume manufacturing, quick turn-around and fast ramp-up production 
  • Flexible and scalable production capacity to meet customer’s volume demands
  • Strict quality assurance and control at different stage of production
  • In-coming material quality inspection (IQC) to ensure acceptable parts
  • In-process quality control by closely monitoring every production processes
  • Finished goods inspection to ensure products adhered to high quality standards
  • Regular product auditing carried out to assure end products meet or exceed customer expectations

 

STAGE 6 - Logistics Service and Customer Service

  • Provides vertically integrated manufacturing facilities that offer OEM customers world-class logistic support including product packaging and shipments
  • Short ordering lead time and high shipment adherence
  • Regular reporting on production and shipment status to customers
  • Tight coordination with customers, suppliers, production, and warehouse
  • Customer support and post-production service to respond to customers’ feedback and new purchase order requirements