Jetta Company Limited.

Production of quality products depends on both manufacturing facilities and effective planning and control systems. Jetta has excellent in-house facilities and production-planning teams to setup a full range of major processes needed to manufacture its products. These manufacturing processes are described below.

	Plastics Process
	Decoration Process
	Electronics Assembly
	Sewing Operation
	General Assembly and Packing
	Powder Coating and Metal Forming
	Miscellaneous

Plastics Process

Jetta encompasses the following plastics processing capabilities:

	Injection molding with machines ranging from 25 tons to 800 tons.
	Rotational casting
	Blow molding

Statistical process control is widely used in the molding processes. This ensures molded parts can meet tight dimensional and aesthetic requirements.

Decoration Process

Another important process is decoration. Jetta's in-house facilities are available to support artwork development, paint mask and tampo plate making for the following decoration processes:

	Spray printing
	Tampo printing
	Hot-stamping
	Silk-screen printing

Electronics Assembly

Electronic Assembling is one of Jetta's strengths in manufacturing processes. Its strong electronic engineering support and equipment have successfully expedited and improved the precision and quality of the assembling processes. Such processes include:

	Chip on Board
	Surface Mount Technology (SMT)
	Through-hole PCB assembly

Testing and inspection equipment, such as computerized in-circuit testers and visual comparators, are available to support complicated PCB assemblies with hundreds of components.

Clean Room Facility - To ensure that high quality products are always produced by controlling the environment that the products come into contact with, two clean room facilities were installed by Jetta in July 2005. The grading of those rooms are rated Class 1,000, and Class 10,000 respectively, with a total area of 60 m².

RoHS Compliant Production - Comprehensive RoHS system is in place to assure that our products, and our components, comply the requirements of the European RoHS Directive, which came into force on July 1, 2006.

Sewing Operation

Jetta has extensive sewing facilities to handle different types of fabric products. In addition to common fashion dolls' costumes, plush and stuffed toys, Jetta has experience in producing products for infants, such as baby carriers and bouncers that use heavy gauge fabric materials.

General Assembly and Packing

Jetta has an experienced team of manufacturing engineers to design assembly lines for efficient assembly. Inspection stations are appropriately integrated in the assembly lines to ensure the quality of sub-assemblies and finished goods. Jigs and fixtures are developed in-house to support assembly operations.

Facilities are available for a wide range of packing methods, including, blister sealing, clamshell packing, HF sealing and shrink-wrap.

Powder Coating and Metal Forming

The powder coating and metal forming plant is capable of handling products for infants, such as strollers, swings and bouncers. The powder coating line is fully equipped with pre-treatment stations and automatic conveyors for efficient operations. Chemical wastes from the powder coating operation are properly treated before disposal.

Miscellaneous

Additionally, Jetta has the capability to perform the following manufacturing processes:

	Doll hair rooting and Grooming
	Vacuum metalizing
	Flocking